The Journey of a Screw

(Customization Process)

1.Customer Requirements

Customer needs guide our actions; customer satisfaction charts our course.

2.Design & Drawing

Including Material Design、Process Design、Inspection Criteria Design、Packaging Design

We will ensure precise product delivery through systematic end-to-end process control. The project begins by accurately defining product specifications and core requirements, translating each functional feature into detailed design drawings. Upon your review and approval, we will strictly execute production according to the drawings. Based on this, we will chart the end-to-end production process, simultaneously advancing mold design and manufacturing, and establish targeted quality control standards. Finally, product packaging and labeling solutions will be jointly finalized with your team, guaranteeing full alignment with your requirements across all stages—from product functionality to final delivery presentation.

3.New Product Order Review & 4.Material Procurement

Order Review Form

Review and Verification of Design Documents: Systematically review all design drawings and technical documents to ensure their accuracy and completeness.

Evaluation and Confirmation of Material Procurement Requirements: Based on the approved design documents, specify the list of materials to be outsourced along with their specifications.

Planning and Scheduling of Production Process Milestones: Establish specific planned completion times and progress milestones for each production step.

5.Cold Heading Production

single-die cold heading lines

multi-station cold heading lines 

We possess comprehensive cold heading forming capabilities, supported by two core production lines: single-die cold heading lines and multi-station cold heading lines, covering a wide range of advanced cold heading equipment in various specifications. Based on material characteristics, product geometry, and precision requirements, we flexibly select the most suitable specialized cold heading machines to ensure highly efficient, high-quality manufacturing of fasteners and metal components.

6.Processing

Secondary processing includes operations such as Hole Drilling,Tapping, Slot Cutting, Turning, Polishing, Grinding, Flat Milling, Stamping, and CNC Turning CD Pattern.

7.Thread forming

Before

After

We possess the capability to manufacture various thread profiles and can customize and produce different thread types based on client requirements.

8.Processing

Complete the secondary processing of the product: main procedures include Thread Cutting and Bending.

9. Heat Treatment

Increase Hardness and Strength: To prevent screws from stripping (head rounding off) or becoming elongated/ fractured under tensile loads.

Achieve Good Toughness: To avoid sudden brittle fracture of screws when subjected to impact or vibration.

Improve Fatigue Resistance: To enhance the screw’s ability to withstand repeated cyclic stresses (e.g., in vibrating environments) and reduce the risk of fatigue cracking.

Relieve Internal Stresses: To eliminate stresses induced during processes like cold heading or machining, thereby preventing future deformation or cracking.

10.Surface Treatment

11.Additional Processing

Nylon patch

Baking Paint

Plastic Overmolding

Additional processing:Nylon patch、Baking Paint、Plastic Overmolding

12. CCD Optical Screening

CCD Optical Screening utilizes optical vision and computer technology to achieve precise and automatic screening of screw fasteners. All screening records can be saved and support full-process traceability, thereby ensuring the stable and reliable quality of screws delivered to customers.

13. Package

包装机
包装9
包装3

Automatic Packaging Production Line

The packaging methods include the following: Plastic bags first, then into 15-20kgs per carton and then pallet/Plastic bags first, then into 15-20kgs per carton and then wooden case/Box first, then into 15-20kgs per carton and then pallet/Screw set, etc.

14.Logistics

卡车

The container specifications are: 20 feet, 40 feet.

15.After-sales Service

16.Supplement

hardness tester

salts pray testing machine

screw torque tester

Image Vision testing machine

spectrometer

Each process has quality inspection

Contract Us
At Guangdong Jintai Hardware Technology Co., Ltd, we are committed to providing you with high-quality screws and other hardware products, as well as professional services. Whether you have inquiries about products, need customized solutions, or require after-sales support, our team is ready to assist you.
Example:+86 190 7530 7560